The Model 3200SS (Solid State) control system is completely pre-wired and ready for installation. System supplied complete with a well marked terminal strip for easy, safe and accurate electrical interface to the various punch press components. Complies with section 1910.217 of the Federal Register and ANSI B11.1-2009.
Due to the hybrid design characteristics of the 3200SS, a main power disconnect switch and magnetic motor starters can be supplied in the same control panel.
Customer to specify operator control location.
System Start System Stop System On Message Display Continuous Arm Timer Fused Hand/Foot Mode Interrupted Stroke Provision with Indicator Automatic Continuous Set Up Push Button LED Diagnostics Brake Monitor–Top Stop Indicator Ground Fault Detector Transformer Keyed Mode Selector Off-Inch-Single Continuous
Guarded Push Button
(Air and Power Interlock)
Unguarded Push Button
Indicator Light
Plain English messages for status and system self-diagnostics
Secondary Pressure Clamp
Terminals
2 Position Keyed Selector for Hand or Foot Mode Initiation
If the punch press is in the single stroke or continuous mode and the press stops before the completion of a full stroke, the Interrupted Stroke Provision is activated. The control will automatically switch to the inch mode and the palm buttons must be used to return the ram to the top of the stroke. When back at the top, the control automatically switches back to the original operational mode setting and the operator may resume normal production. The Interrupted Stroke Provision improves productivity and safety significantly by eliminating the need for the operator to make mode selection adjustments on interrupted strokes.
This prior action push button must be operated to set-up the press for continuous operation. Once depressed, the operator has a preset length of time in which to depress both palm buttons concurrently to initiate operation in the continuous mode.
Punch Press Components and System Diagnostics with LED Indicator Lights, on printed circuit boards for all inputs and outputs.
Oil tight indicator light to detect top stop overrun, this light is tied into the rotary cam to provide an electro-mechanical brake monitoring system. Time-based brake monitoring optional.
Oil tight push to test type wired to continuously monitor press grounding whenever control power is on.
To reduce voltage from 480/240V to 120 VAC secondary. Consult factory for 208 or 550 volt system.
4 position keyed lock selector switch for supervised selection of mode of operation of the press. When in the inch mode the operator cannot hold or tie one run button down and use the other button to inch the press with one hand operation. Both buttons must be depressed concurrently. Micro-Inching and Automatic External Trip optional.
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Part Number Description Control Package 1500 includes the following:
SSM-05 3200SS (Boards Only) Clutch/Brake System with remote status display
SSM-08 3200SS (Boards Only) Clutch/Brake System with remote status display,
IEC switches, push buttons and legend plates
SSM-10 3200SS control boards mounted on panel backplate with
remote status display
SSM-20 3200SS control boards mounted on panel backplate
with remote status display, switches, push buttons
3200SS 3200SS control boards with NEMA12 (IP64) control panel with
IEC switchgear
3200SS with 1500 Package 3200SS with NEMA12 (IP64) control panel with IEC switchgear
and control package 1500
No. 303A Dual Solenoid Valve with Muffler
No. 306B heavy duty pressure switch
No. 310A Rotary Cam (4) with sprockets and Chain
BM-1600 encoder added if BM-1600 is ordered
No. 311 Filter, Regulator, Lubricator
No. UL-501 Operator Station
Part Number Model Number Description 21-082 310A 4 Cam, Rotary Cam Limit Switch (with drive check) Note — IEC switchgear supplied standard (NEMA optional). Adder to replace standard IEC switchgear with NEMA *Please note that when punch press timing signals are generated by Rotary Cam or Limit Switches, it is required to have a “time based brake monitor.” The time based brake monitor is to measure the press stopping time on each stroke. If the subject press that is being updated with controls does not have a time based brake monitor, add the Model BM-1600 Time Based Brake Monitor to the press control.
21-089 310E 6 Cam, Rotary Cam Limit Switch (with drive check)
21-090 310G 8 Cam, Rotary Cam Limit Switch (with drive check)
21-091 310A-MD 4 Cam, Rotary Cam Limit Switch (with drive check & encoder)
21-092 310E-MD 6 Cam, Rotary Cam Limit Switch (with drive check & encoder)
21-093 310G-MD 8 Cam, Rotary Cam Limit Switch (with drive check & encoder)
switchgear.
Incorporates all the requirements of OSHA for control reliability and component monitoring. Also includes component and system diagnostics with indicator lights for total press monitoring. Complies with section 1910.217 of the Federal Register and ANSI B11.1-2009. When foot actuation is used, a method of guarding the point of operation must be provided. Refer to OSHA/ANSI requirements. For more information regarding the 1500SS, click here.
Part Number Description 11-072 Steel master/slave/power/relay stack cover (white) 20-001 1A Slo-Blo glass 3AG fuse 26-016 Diagnostics Status Display label (overlay) 42-004 Master software Chip (please note rectangular or square) 52-032 Diagnostics Status Display unit
20-018 1A Fuse (plastic standup micro, in 24vdc output)
20-022 1A Slo-Blo nano SMF fuse
30-012 24vdc @ 2.2A power supply (90-260vac In) 3.9” L x 3.8” W x 1.4” H
(99.1mm x 96.5mm x 35.6mm)
32-101 4 pole 12 VDC (clear KACO safety relay)
39-026 Standalone five digit counter with reset.
42-005 Slave software Chip (please note rectangular or square)
52-071 Ribbon cables
52-093 Master/Slave 12 conductor Input Cable (52”) Double ended female
52-119M Master computer board (no CPU)
52-119S Slave computer board (no CPU)
52-120 Power supply/Relay board (with relays)
Description
• Fused main power Disconnect (IEC or NEMA)
• Magnetic motor starters (IEC or NEMA)
• Rotary Cam Limit Switches
• 54-003 – Model BM-1600 Time Based Brake Monitor mounted in a control panel (with encoder)
• Micro-Inching function
• Light Guard on/off supervisory controlled key switch (IEC)
• Multiple operator station control key switch (IEC)
• Bar Turnover function (IEC)
• Die Block receptacle outlet
• Shutdown timer
• 110VAC outlet
• 220VAC outlet (specify load)
• 5 Digit resettable LCD counter (battery powered) 2.8” x 1.5” (Part Number 39-026)
• Remote Operator Interface Panel
• NEMA Style Indicators & Switch gear on control panel to replace IEC Style
• Automatic External Trip
SSM-10 without IEC switchgear (at time of purchase)
SSM-20 with IEC switchgear (key switches & push buttons)
• Continuous on Demand
SSM-10 without IEC switchgear (at time of purchase)
SSM-20 with IEC switchgear (key switches & push buttons)
(For Custom Programming & Remote Field Upgrades, please consult factory at service@pressroomelectronics.com or (630) 443-9320.)
GUARDING:
Safety Light Curtain (up to four sets of pylons, specify size)
(see Pinnacle Systems, Inc. website for models)
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