3200SS

3200SSThe Model 3200SS (Solid State) control system is completely pre-wired and ready for installation. System supplied complete with a well marked terminal strip for easy, safe and accurate electrical interface to the various punch press components. Complies with section 1910.217 of the Federal Register and ANSI B11.1-2009.

Due to the hybrid design characteristics of the 3200SS, a main power disconnect switch and magnetic motor starters can be supplied in the same control panel.

Customer to specify operator control location.

 

 

System Start
Guarded Push Button
(Air and Power Interlock)

System Stop
Unguarded Push Button

System On
Indicator Light

Message Display
Plain English messages for status and system self-diagnostics

Continuous Arm Timer Fused
Secondary Pressure Clamp
Terminals

Hand/Foot Mode
2 Position Keyed Selector for Hand or Foot Mode Initiation

Interrupted Stroke Provision with Indicator
If the punch press is in the single stroke or continuous mode and the press stops before the completion of a full stroke, the Interrupted Stroke Provision is activated. The control will automatically switch to the inch mode and the palm buttons must be used to return the ram to the top of the stroke. When back at the top, the control automatically switches back to the original operational mode setting and the operator may resume normal production. The Interrupted Stroke Provision improves productivity and safety significantly by eliminating the need for the operator to make mode selection adjustments on interrupted strokes.

Automatic Continuous Set Up Push Button
This prior action push button must be operated to set-up the press for continuous operation. Once depressed, the operator has a preset length of time in which to depress both palm buttons concurrently to initiate operation in the continuous mode.

LED Diagnostics
Punch Press Components and System Diagnostics with LED Indicator Lights, on printed circuit boards for all inputs and outputs.

Brake Monitor–Top Stop Indicator
Oil tight indicator light to detect top stop overrun, this light is tied into the rotary cam to provide an electro-mechanical brake monitoring system. Time-based brake monitoring optional.

Ground Fault Detector
Oil tight push to test type wired to continuously monitor press grounding whenever control power is on.

Transformer
To reduce voltage from 480/240V to 120 VAC secondary. Consult factory for 208 or 550 volt system.

Keyed Mode Selector Off-Inch-Single Continuous
4 position keyed lock selector switch for supervised selection of mode of operation of the press. When in the inch mode the operator cannot hold or tie one run button down and use the other button to inch the press with one hand operation. Both buttons must be depressed concurrently. Micro-Inching and Automatic External Trip optional.

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Part Number               Description

SSM-05                                 3200SS (Boards Only) Clutch/Brake System with remote status display

SSM-08                                 3200SS (Boards Only) Clutch/Brake System with remote status display,

                                                 IEC switches, push buttons and legend plates

SSM-10                                 3200SS control boards mounted on panel backplate with

                                                remote status display

SSM-20                                3200SS control boards mounted on panel backplate

                                               with remote status display, switches, push buttons

3200SS                                3200SS control boards with NEMA12 (IP64) control panel with

                                               IEC switchgear

3200SS with  1500 Package                    3200SS with NEMA12 (IP64) control panel with IEC switchgear
and control package 1500

Control Package 1500 includes the following:
No. 303A Dual Solenoid Valve with Muffler
No. 306B heavy duty pressure switch
No. 310A Rotary Cam (4) with sprockets and Chain
BM-1600 encoder added if BM-1600 is ordered
No. 311 Filter, Regulator, Lubricator
No. UL-501 Operator Station

Part Number             Model Number            Description

21-082                            310A                                    4 Cam, Rotary Cam Limit Switch (with drive check)
21-089                            310E                                    6 Cam, Rotary Cam Limit Switch (with drive check)
21-090                            310G                                    8 Cam, Rotary Cam Limit Switch (with drive check)
21-091                             310A-MD                           4 Cam, Rotary Cam Limit Switch (with drive check & encoder)
21-092                            310E-MD                           6 Cam, Rotary Cam Limit Switch (with drive check & encoder)
21-093                            310G-MD                           8 Cam, Rotary Cam Limit Switch (with drive check & encoder)

Note — IEC switchgear supplied standard (NEMA optional). Adder to replace standard IEC switchgear with NEMA
switchgear.

*Please note that when punch press timing signals are generated by Rotary Cam or Limit Switches, it is required to have a “time based brake monitor.” The time based brake monitor is to measure the press stopping time on each stroke. If the subject press that is being updated with controls does not have a time based brake monitor, add the Model BM-1600 Time Based Brake Monitor to the press control.

Incorporates all the requirements of OSHA for control reliability and component monitoring. Also includes component and system diagnostics with indicator lights for total press monitoring. Complies with section 1910.217 of the Federal Register and ANSI B11.1-2009. When foot actuation is used, a method of guarding the point of operation must be provided. Refer to OSHA/ANSI requirements.

For more information regarding the 1500SS, click here.

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Part Number       Description

11-072                        Steel master/slave/power/relay stack cover (white)

20-001                       1A Slo-Blo glass 3AG fuse
20-018                       1A Fuse (plastic standup micro, in 24vdc output)
20-022                       1A Slo-Blo nano SMF fuse

26-016                       Diagnostics Status Display label (overlay)
30-012                       24vdc @ 2.2A power supply (90-260vac In) 3.9” L x 3.8” W x 1.4” H
(99.1mm x 96.5mm x 35.6mm)
32-101                       4 pole 12 VDC (clear KACO safety relay)
39-026                      Standalone five digit counter with reset.

42-004                      Master software Chip (please note rectangular or square)
42-005                      Slave software Chip (please note rectangular or square)

52-032                      Diagnostics Status Display unit
52-071                       Ribbon cables
52-093                      Master/Slave 12 conductor Input Cable (52”) Double ended female
52-119M                   Master computer board (no CPU)
52-119S                     Slave computer board (no CPU)
52-120                      Power supply/Relay board (with relays)

Description
• Fused main power Disconnect (IEC or NEMA)
• Magnetic motor starters (IEC or NEMA)
• Rotary Cam Limit Switches
• 54-003 – Model BM-1600 Time Based Brake Monitor mounted in a control panel (with encoder)
• Micro-Inching function
• Light Guard on/off supervisory controlled key switch (IEC)
• Multiple operator station control key switch (IEC)
• Bar Turnover function (IEC)
• Die Block receptacle outlet
• Shutdown timer
• 110VAC outlet
• 220VAC outlet (specify load)
• 5 Digit resettable LCD counter (battery powered) 2.8” x 1.5” (Part Number 39-026)
• Remote Operator Interface Panel
• NEMA Style Indicators & Switch gear on control panel to replace IEC Style
• Automatic External Trip
SSM-10 without IEC switchgear (at time of purchase)
SSM-20 with IEC switchgear (key switches & push buttons)
• Continuous on Demand
SSM-10 without IEC switchgear (at time of purchase)
SSM-20 with IEC switchgear (key switches & push buttons)
(For Custom Programming & Remote Field Upgrades, please consult factory at service@pressroomelectronics.com or (630) 443-9320.)

GUARDING:

Safety Light Curtain (up to four sets of pylons, specify size)
(see Pinnacle Systems, Inc. website for models)