Components

 

Components
Part Number               Model Number                        Description
52-309                              300                                      Calibrated Switch Actuator
39-021                              301                                      Limit Switch with Actuator
39-120                              302                                      Electric Foot Pedal
21-078                              304                                      Air Cylinder Assembly
21-087                              305                                      Automatic Ram Control Cylinder 3” x 2 1/2”
39-119                              305A                                    Automatic Ram Control Cylinder (Extra Heavy Duty) 4” x 2 1/2”
39-020                              306                                      Heavy Duty Pressure Switch
21-082                              310A                                    4 Cam, Rotary Cam Limit Switch (with drive check)
21-089                              310E                                    6 Cam, Rotary Cam Limit Switch (with drive check)
21-090                              310G                                    8 Cam, Rotary Cam Limit Switch (with drive check)
21-091                              310A-MD                              4 Cam, Rotary Cam Limit Switch (with drive check & encoder)
21-092                              310E-MD                              6 Cam, Rotary Cam Limit Switch (with drive check & encoder)
21-093                              310G-MD                              8 Cam, Rotary Cam Limit Switch (with drive check & encoder)
39-114                              311                                        3/4” Filter, Regulator, Lubricator
39-143                              311A                                     1/2” Filter, Regulator, Lubricator
11-185                              312                                        Run Bar Housing
UL-102-2P                                                                      Ergonomic Palm Button
UL-501                             314                                         Operator Station
52-308                              315                                        Sprockets & Chain for Rotary Limit Switch
52-307                              318                                        Palm Button (including ring guard)
39-125                              320D                                      Emergency Stop Button (30.5mm) 2 N.C. Latching
39-117                              320DL                                    Emergency Stop Button (2.25”) 2 N.C. Latching and Lockable
39-115                              321                                        Top Stop Button (Yellow)
39-118                              331                                         Universal Ring Guard only
52-227                                                                             Resolver unit (no cable)
45-020                                                                             Resolver cable (30’) with connectors
39-013                                                                             NEMA only off/inch/single/continuous 4 position key switch
26-037                                                                             Silver Legend Plate (30.5mm) for AB key switch or button
                                                                                         (must specify function)
26-041                                                                             Silver Legend Plate (22.5mm) for AB key switch or button
                                                                                         (must specify function)

11-069                      Adjustable Pedestal Stand – Model 8500 for #314 Operator Station (Range 32.5” to 47”)
11-067                      Adjustable Pedestal – Model 8000 for Light Curtain or Mirrors – 72” High
11-068                      Adjustable Pedestal – Model 8096 for Light Curtain or Mirrors – 96” High
21-079                      Model 9000 Swing Mount Brackets

Part Number                     Description
30-012                                    24vdc @ 2.2A power supply (90-260vac In) 3.9” L x 3.8” W x 1.4” H
(99.1mm x 96.5mm x 35.6mm) for powering die protection sensor or auxiliary devices.

Dual Valves, Main Power Disconnects and Magnetic Motor Starters are available on upcoming pages.
For additional accessories and/or replacement parts not listed, please contact the factory directly.

Operation Station No. UL-501

Includes two run palm buttons and one emergency stop palm button, internally wired.

Optional:
Yellow top stop button added to operator run bar UL-501(shown at the left).

 

 

Limit Switch with actuating arm

Oil-tight limit switch contains one set normally-open contacts and one set normally-closed contacts.

 

 

 

Electric Foot Pedal

An oil-tight foot switch. Contains one set, normally-open contacts, and one set normally-closed contacts. Includes a treadle guard to protect against accidental tripping. “Requires a point of operation guard when used for machine actuation,” such as safety light curtains or safety interlock systems.

Dual Solenoid Valve
A most important aspect of double valve design is the incorporation of two separate 3/2 normally closed valve elements which are interconnected within a common valve body assembly. Each of the two valve elements is operated by its own 3/2 normally closed solenoid pilot valve. When simultaneously energized, both main valve elements are operated simultaneously. The probability of both independent valve elements malfunctioning on the same cycle is extremely remote.

 

Air Cylinder Assembly

A 1 1/2″ (38mm) bore, 1″ (25mm) stroke air cylinder, complete mounting bracket, and clevis.

 

 

Pedestal Mounts

Painted OSHA yellow and made of heavy angle construction.
Model 8000: used to mount cornering mirrors or safety light curtains off of a machine. Order Part Number 11-067. Model 8500: used to mount an operator station or palm buttons off of a machine and includes a top plate for mounting. Both models are supplied with a floor mounting plate that can be lagged to the floor. Order Part Number 11-069.

Heavy Duty Pressure Switch

NEMA 12 oil-tight and dust-tight switch is adjustable from 1 to 115 PSI.

 

 

 

Rotary Cam Switch with Drive Check
The primary components which make up the Rotating Cam Limit Switch are Snap Action Switches and the Micro-Adjust Cams. The Micro-Adjust Cam Block consists of two cams with 180 degree lobes which can be adjusted relative to the cam shaft by simply rotating the adjusting disc. No tools are required to make this adjustment. The adjusting disc can be manually rotated. The cam block has a self-locking polyurethane gear which automatically locks the cams relative to the cam shaft, when the required contact setting has been
obtained. Shown with drive check base.

Ordering Procedure
Three-Way Valves
Exhaust Downstream
Part Size PTF Air in Closed Position
1/4” (6mm) Part #TO8-200-E1PA
3/8” (10mm) Part #TO8-300-E1PA
1/2” (13mm) Part #TO8-400-E1PA
Materials of Construction
Body: Zinc Slide: Acetal Plastic
Elastomers: Nitride

DUAL AIR VALVES
Old Style Dual Air Valves for Replacement
Part Number          Model Number           Description

52-980                   Size 4                         1/2” NPT Serpar Dual Air Valve (Manual Reset)
52-981                   Size 4                         3/4” NPT Serpar Dual Air Valve (Manual Reset)
52-982                   Size 8                         3/4” NPT Serpar Dual Air Valve (Air Reset)
52-983                   Size 12                       3/4” NPT Serpar Dual Air Valve (Air Reset)
52-984                   Size 12                       1” NPT Serpar Dual Air Valve (Air Reset)

 

New Style Dual Air Valves for Control Reliable Systems
Part Number     Model Number                  Description

52-985                303A – Size 4                      1/2” NPT inlet – 3/4” NPT outlet DM2 Dual
Air Valve (Air Reset)

52-986               303B – Size 8                       3/4” NPT DM2 Dual Air Valve (Air Reset)
52-987               303C – Size 12                      1” NPT DM2 Dual Air Valve (Air Reset)

 

Dual Valve Sizing for Air Clutch Punch Presses
Guideline of Minimum Valve Size to use.

Valve Size          Press Tonnage
Size 4                  0 to 90 Ton
Size 8                 100 to 200 Ton
Size 12                200 to 500 Ton

For Machines larger than 500 Ton, please consult factory.

AIR LOCKOUT VALVES
Part Number      Description

39-145                      Air Lock-Out Valve – 1/4” (6mm)
39-146                     Air Lock-Out Valve – 3/8” (10mm)
39-147                     Air Lock-Out Valve – 1/2” (13mm)
39-136                     Air Lock-Out Valve – 3/4” (19mm)
39-148                     Air Lock-Out Valve – 1” (25.4mm)

MAIN POWER DISCONNECTS – IEC STYLE
All rated at 600 VAC

Part Number    Model Number          Description               240 VAC(HP)               480 VAC(HP)

52-911                    ID30                                   0-30 Amp IEC                     7.5                                         15
52-912                   ID60                                  31-60 Amp IEC                     15                                          30
52-913                   ID100                                61-100 Amp IEC                    30                                         60
52-914                   ID200                               101-200 Amp IEC                 60                                          125
52-915                   ID400                               201-400 Amp IEC                125                                         200

 

MAGNETIC MOTOR STARTERS – IEC STYLE
Conforms to the IEC Standard 947

Part Number         Description               240 VAC(HP)               480 VAC(HP)

52-961-INR-A            Non-Reversing                  2                                               5
52-962-INR-B           Non-Reversing                  3                                              7.5
52-963-INR-C           Non-Reversing                  5                                               10
52-964-INR-D         Non-Reversing                    7.5                                            15
52-965-INR-E         Non-Reversing                     10                                             20
52-966-INR-F                                                                                                            25
52-967-INR-G           Non-Reversing                   15                                              30
52-968-INR-H           Non-Reversing                  20                                             40
52-969-INR-I             Non-Reversing                  25                                             50
52-970-INR-J            Non-Reversing                   30                                            60
52-971-INR-K           Non-Reversing                    40                                            75
52-972-INR-L           Non-Reversing                    60                                           150
52-941-IRR-A                  Reversing                        2                                              5
52-942-IRR-B                  Reversing                      3                                               7.5
52-943-IRR-C                 Reversing                        5                                              10
52-944-IRR-D                 Reversing                       7.5                                           15
52-945-IRR-E                 Reversing                        10                                           20
52-946-IRR-F                                                                                                           25
52-947-IRR-G              Reversing                            15                                          30
52-948-IRR-H              Reversing                           20                                         40
52-949-IRR-I                Reversing                            25                                         50
52-950-IRR-J               Reversing                            30                                          60
52-951-IRR-K              Reversing                              40                                         75
52-952-IRR-L              Reversing                               60                                       150

Note — The Main Power Disconnect and Magnetic Motor Starters are priced to automatically include all applicable legend plates, push buttons, key switches (if required), larger control panel and factory installation.

MAIN POWER DISCONNECTS – IEC STYLE
All rated at 600 VAC

Part Number    Model Number          Description               240 VAC(HP)               480 VAC(HP)

52-911                    ID30                                   0-30 Amp IEC                     7.5                                         15
52-912                   ID60                                  31-60 Amp IEC                     15                                          30
52-913                   ID100                                61-100 Amp IEC                    30                                         60
52-914                   ID200                               101-200 Amp IEC                 60                                          125
52-915                   ID400                               201-400 Amp IEC                125                                         200

 

MAGNETIC MOTOR STARTERS – IEC STYLE
Conforms to the IEC Standard 947

Part Number         Description               240 VAC(HP)               480 VAC(HP)

52-961-INR-A            Non-Reversing                  2                                               5
52-962-INR-B           Non-Reversing                  3                                              7.5
52-963-INR-C           Non-Reversing                  5                                               10
52-964-INR-D         Non-Reversing                    7.5                                            15
52-965-INR-E         Non-Reversing                     10                                             20
52-966-INR-F                                                                                                            25
52-967-INR-G           Non-Reversing                   15                                              30
52-968-INR-H           Non-Reversing                  20                                             40
52-969-INR-I             Non-Reversing                  25                                             50
52-970-INR-J            Non-Reversing                   30                                            60
52-971-INR-K           Non-Reversing                    40                                            75
52-972-INR-L           Non-Reversing                    60                                           150
52-941-IRR-A                  Reversing                        2                                              5
52-942-IRR-B                  Reversing                      3                                               7.5
52-943-IRR-C                 Reversing                        5                                              10
52-944-IRR-D                 Reversing                       7.5                                           15
52-945-IRR-E                 Reversing                        10                                           20
52-946-IRR-F                                                                                                           25
52-947-IRR-G              Reversing                            15                                          30
52-948-IRR-H              Reversing                           20                                         40
52-949-IRR-I                Reversing                            25                                         50
52-950-IRR-J               Reversing                            30                                          60
52-951-IRR-K              Reversing                              40                                         75
52-952-IRR-L              Reversing                               60                                       150

Note — The Main Power Disconnect and Magnetic Motor Starters are priced to automatically include all applicable legend plates, push buttons, key switches (if required), larger control panel and factory installation