PCS-4000
Overview
Incorporates all the requirements of OSHA for control reliability and component monitoring. Also includes component and system diagnostics with indicator lights for total press monitoring. Complies with section 1910.217 of the Federal Register and ANSI Standard B11.1-2009.
When foot actuation is used, a method of guarding the point of operation must be provided.
Refer to the PressCommander Options in this catalog for a complete listing of the PCS-4000 features.
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Dual Solenoid Valve
The dual solenoid valve is monitored and contains a pressure controlled spool in an assembly mounted between the pilot and valve body assemblies. Pressure signals are applied to each end of the monitor spool. If these signals differ by more than a built-in design limit, they cause the spool to shift to a latched position. The spool movement causes the pilots to be exhausted and pilot supply air to be vented to the atmosphere, thus rendering the valve inoperable. The monitor must be reset by unlatching the spool before another valve cycle can be initiated.
Operator Station
No. UL-501 Two UltraTouch modules mounted on a NEMA 12 operator station run bar with a red mushroom emergency stop button located in the center and a yellow mushroom top stop button located off center. This style assembly is ideal for the metal stamping/metal fabrication industry. All the modules are mounted in accordance to OSHA, ANSI, and CSA standards in regards to run button spacing.
Heavy Duty Pressure switch No. 306
This NEMA 12 oil-tight and dust-tight switch is adjustable from 1 to 115 PSI.
Filter Regulator Lubricator No. 311
Industrial Grade Brushless Resolver Transducer Part No. 40-003
Heavy duty brushless resolver transducer which replaces the current mechanical
rotary cam switch. Resolver Cabling 30’ Part No. 45-020
To see complete overview of the PressCommander, please visit the PressCommander page.
For more information regarding the PressCommander Touchscreen, click here: PressCommander Touchscreen
Replacement Parts for PressCommander
Resolver Based Controls
(All Models/Styles)
REPLACEMENT PARTS LISTING
Part Number Description
11-157 Panel Mount (with Gasket)
11-167 Shield cover for Display unit
11-168 Shield cover for master/slave/power board stack
20-022 1A Slo-Blo nano SMF fuse
20-023 5A Fuse (white nano)
26-091 Display Overlay
30-009 Tonnage Controller (3 or 4 channel)
30-010 Tonnage Sensor & 35’ of cable
30-013 Tonnage Controller (1 or 2 channel)
32-002 Output Relay (black G6B-1174P)
32-006 Output Relay (black G6B-2114P)
32-101 4 pole 12 VDC (clear KACO safety relay)
35-111 Ethernet Module with software (factory installed & replaced)
35-065 EEPROM Job memory chip (100 jobs) (59 jobs with optional expander board)
35-120 Job memory chip for the PressCommander only (150 jobs) (100 jobs with optional expander board)
37-040 Solid State output relay (factory installed and replaced)
39-151 10.1” color touchscreen
39-084 RUN/PROG keyswitch, key, and cable
45-020 Resolver cable (30’) with connectors
45-027 Display data/power cable (6’ standard size)
45-029 Display data/power cable (15’ extended length for remoting Display unit)
52-227 Resolver unit (no cable) (formerly 40-003)
52-245 PCS Display board (with job memory and VFD display)
52-246 PCS Master board
52-247 PCS Slave board
52-248 PCS Power supply / Relay output board (with relays and fuses)
52-251 Ribbon Cable Assembly
52-271 Master/Slave 9 conductor Input Cable (4.5’)
52-279 Expander Board (requires DeviceNet Plug on back of Display Unit)
52-280 Expander Power supply (stacks under Expander board)
The entire Pressroom Electronics product mix has the capability to have our factory personnel create special programs or functions for your unique machine application. Additionally, when your customized program or function is completed, we simply send you an encrypted electronic file to download into your Pressroom Electronics product via the onboard USB port provided. This simple, easy, cost efficient procedure will enhance your machine utilization, and most importantly, it’s safe. Consult your Pressroom Electronics distributor or our factory to turn your customized application in to a reality. You may contact our factory direct through the contact information below.
Phone: (630) 443-9320
Email: service@pressroomelectronics.com
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