PressCommander

PresscommanderPressCommander 
Exceeds OSHA 1910.217 & ANSI B11.1-2009, “Control Reliable Design,” with dual logic power supplies, heavy duty resolver and cable, System diagnostics and programming in plain English/Spanish which can control up to four sets of operator stations, Major faults such as E-Stop, motion, brake monitor, and sensor faults are handled by two force-guided relays (Form B safety relays), Off–inch–single–continuous, Continuous ARM; top stop, anti-tie down and anti-repeat, SPM Range (1 to 500), Password and supervisory controlled keyed selector switch for security of data entry, Interrupted stroke provision with indicator, Inch mode monitoring, Crank angle and speed readout (SPM), Time-based brake monitor, Built-in motion detector and drift fault, 90° and 270° stop time tester/meter built-in, Built-in hour meter for maintenance, Built-in variable speed compensation, Servo-feed interface built-in, Six optically isolated die protection inputs, Six PLS (programmable limit switch) output relays, 100 job memory, Stroke, batch, quality, and part counters, Batch counter output relay, Die protection output relay, Speed output relay, Auxiliary output relay, Optional Ethernet or DeviceNet and PC Link to allow offline job creation and storage. (For Custom Programming & Remote Field Upgrades, please consult factory at service@pressroomelectronics.com or (630) 443-9320.) Presscommander TouchscreenOptional 10.1” color touchscreen replaces the standard display shown. Touchscreen is shown to the left and includes Production Monitoring.

 

 

The User Friendly
PressCommander TM
(shown above with Standard Display)
Available in any control
panel layout or retrofits
easily into an existing control panel.

 

Standard Safety / Automation Features:

Exceeds OSHA 1910.217 & ANSI B11.1-2009
• Quick and Easy Installation
• Control Reliable Design (Triple CPU Redundancy)
• Incorporates dual logic power supplies
• Heavy duty resolver with self-checking input on
every press cycle with 30’ of resolver cabling
supplied standard
• Complete system diagnostics and programming in
plain English/Spanish by a four line by twenty
character vacuum fluorescent display
• Optional: 10.1” color touchscreen display replaces
the standard display shown.
• Can control up to four sets of operator stations
• Operates at 24VDC, 110VAC, or
240VAC / 440VAC
• Major faults such as E-Stop, motion, brake
monitor, and sensor faults are handled by two
force-guided relays (Form B safety relays)
• Modes of operation: off–inch–single–continuous
• Continuous ARM; top stop, anti-tie down and
anti-repeat
• System start/stop functions
• SPM Range -1 to 500
• Password and supervisory controlled keyed
selector switch for security of data entry
• Interrupted stroke provision with indicator
• Inch mode monitoring
• Crank angle and speed readout (SPM)
• Time-based brake monitor
Built-in motion detector and drift fault
• 90º and 270º stop time tester/meter built-in
• Built-in variable speed compensation
• Servo-feed interface built-in
• Six optically isolated die protection inputs that can
be either AC or DC (sourcing or sinking)
(Expandable)
• Six limit switch outputs can be set to cycle (nontimed)
two times per crank rotation by setting an
open/close crank angle (Expandable)
• The last three limit switch outputs can be set for
timed, non-timed, delay, hold, or cycle two times
per crank revolution.
• Six PLS (programmable limit switch) output relays
are small, high speed, and high capacity. These
outputs can be controlled by the press crank angle
position, dwell time, number of strokes or any
combination of the above. (Expandable)
• Optional “Expander” board provides an additional
six Die Inputs and six Programmable Outputs.
• 100 job memory (removable)
• Stroke, batch, quality, and part counters
• Batch counter output relay
• Die protection output relay (opens when there is a
fault)
• Speed output relay (opens when press speed falls
out of the max/min parameters)
• Auxiliary output relay (customer assigned usage)
• Optional Ethernet or CAN network
Remote monitoring with Ethernet
• PC Link to allow offline job creation and storage
• Optional Tonnage Monitoring
• Two-year warranty
• Made in the USA

PressCommander Options – Resolver Based
Utilizes the Standard Display

Additional Die Protection Inputs and PLS (programmable limit switch outputs)
Expander Board #52-279 adds additional 6 Die inputs and 6 Dry relay contact outputs (At time of order) – Increases the
PressCommander die protection from six (6) to twelve (12) station die protection. Also increases the
PressCommander programmable limit switch capacity from six (6) to twelve (12) programmable limit
switches with mechanical relay (dry) outputs.
Expander power supply board #52-280 (At time of order) – Power Supply Board that stacks under the
PressCommander Expander Board (52-279) and is required to power the Expander Board functions.
Request Both Part Numbers (52-279 and 52-280) at time of order if expansion is desired.

Main Power Disconnects
Fused main power Disconnect (IEC or NEMA)
Refer to Component section of this catalog for voltage, sizing and part numbers for starters and main power disconnects.

Magnetic Motor Starters
Magnetic Motor Starters are available in IEC or NEMA design formats
Fwd/Rev switchgear with Motor start/stop pushbuttons and legend plates included with Reversing Starter purchase.
Motor start/stop pushbutton and legend plate included with Non-Reversing Starter purchase.
Refer to Component section of this catalog for voltage, sizing and part numbers of the appropriate size starter.

Remote Master Control Station (Free standing operator control station) PressCommander Standard Display
Extender System.
Moves all the switchgear and the standard display unit into a separate 12” x 14” x 8” box that can be placed closer to the
operator. The control boards, optional starter(s), optional disconnect remain in a separate Control panel whose size is
dictated by the size of the starter(s) & disconnect.
NOTE: Cables are available in 15’, 25’, 35’, and 50’ lengths. These cables should never be cut between the
Remote Master Control Station and Control panel. 15’ cable is supplied standard for the Standard Display remote mater
control station.
Extension Cables for Remote Master Control Stations located over 15’ (4.5m) with Standard Display from control panel.
Part# 53-456 is a 25’ Remote Standard Display Extender System (when the Standard Display unit is located 25’ from the
PressCommander Board Stack)
Part# 53-457 is a 35’ Remote Standard Display Extender System (when the Standard Display unit is located 35’ from the
PressCommander Board Stack)
Part# 53-458 is a 50’ Remote Standard Display Extender System (when the Standard Display unit is located 50’ from the
PressCommander Board Stack)

Part #35-111 Ethernet option for the PressCommander Standard Display

CLUTCH-BRAKE TIME DELAY HUB OPTION:
Provides the press control with a separate relay for the CLUTCH and a separate relay for the BRAKE to allow for a time
delay between each, and to be control reliable.
Consists of the following:
1 – Safety HUB (Part# 53-448) running the Clutch-Brake program
1 – 24VDC Power Supply (Part# 30-012)
2 – Safety Relays for HUB channel D (Part # 52-278)

PEAK TONNAGE MONITORING: (add suffix T1,T2,T3,or T4 to Presscommander Model#)
T1 – One channel monitoring with strain sensor and cable
T2 – Two channel monitoring with strain sensor and cable
T3 – Three channel monitoring with strain sensor and cable
T4 – Four channel monitoring with strain sensor and cable

SIGNATURE TONNAGE ANALYSIS MONITORING (Requires 10.1” Touchscreen – Part # 39-151)
Add suffix: T1-S, T2-S, T3-S, T4-S to the PressCommander Model.
T1-S – One channel monitoring with strain sensor and cable
T2-S – Two channel monitoring with strain sensor and cable
T3-S – Three channel monitoring with strain sensor and cable
T4-S – Four channel monitoring with strain sensor and cable
Part# 39-151 10.1” color touchscreen replaces the Standard PressCommander four line vacuum
fluorescent display mounted onto NEMA 12 (IP 64) control panel. Includes Production
Monitoring to create OEE.

Remote Master Control Station with 10.1” color touchscreen
Moves all the switchgear and the touchscreen until into a separate 12” x 14” x 8” box that can be placed closer to the operator.
The control boards, optional starter(s), optional disconnect remain in a separate control panel whose size is
dictated by the size of the starter(s) and disconnect. This requires the Ethernet option to be installed on the Touchscreen.
Part# 43-027 (Required) Ethernet cable to connect the Remote Master Control 10.1” color touchscreen to the
control panel that contains the control boards, optional starters and disconnects.
Specify length needed in feet.

 

For more information regarding the PressCommander Touchscreen, click here:

 

Resolver Based “PressCommander” Punch Press Control
For press speed range 1-500 Strokes Per Minute (SPM)

Exceeds OSHA 1910.217 & ANSI B11.1-2009, “Control Reliable Design,” with dual logic power supplies, heavy duty resolver, System diagnostics and programming in plain English/ Spanish which can control up to four sets of operator stations, Major faults such as E-Stop, motion, brake monitor, and sensor faults are handled by two force-guided relays (Form B safety relays), Off–inch–single–continuous, Continuous ARM; top stop, anti-tie
down and anti-repeat, SPM Range (1 to 500), Password and supervisory controlled keyed selector switch for security of data entry, Interrupted stroke provision with indicator, Inch mode monitoring, Crank angle and speed readout (SPM), Time-based brake monitor, Built-in motion detector and drift fault, 90° and 270° stop time tester/meter built-in, Built-in hour meter for maintenance, Built-in variable speed compensation, Servo-feed interface
built-in, Six optically isolated die protection inputs, Six PLS (programmable limit switch) output relays, 100 job memory, Stroke, batch, quality, and part counters, Batch counter output relay, Die protection output relay, Speed output relay and Auxiliary output relay.

Optional: Ethernet or DeviceNet and PC Link to allow offline job creation and storage.
Optional: 10.1” color touchscreen replaces the standard display shown. (Includes Production Monitoring to create OEE.)
Optional: Expander Board (52-279) – Increases the die protection to 12 stations and the programmable limit switches (PLS) to twelve.

Part  Number Description (Resolver and resolver cable are included with all models).
PCS-05  PressCommander (Boards Only) Clutch/Brake System with remote standard display
PCS-08  PressCommander (Boards Only) Clutch/Brake System with remote standard display,
IEC switches, push buttons and legend plates
PCS-10  PressCommander mounted on panel backplate with remote standard display
PCS-20  PressCommander mounted on panel backplate with remote standard display,
IEC switches, push buttons and legend plates
PCS-2000  PressCommander NEMA12 (IP64) control panel with IEC Components

PCS-2000-SFP PressCommander Small Form Package
The Small Form Package comes in a 12” x 14” x 8” NEMA 12 Control box
and is the same price as a base PCS-2000 unit. It is based on a standard PCS-2000
which comes in a 20” x 20” x 8” box (going up in size depending on options). The
SFP does not come with the step-down transformer and is not for customers who
require additional options (i.e. Starter(s) , Disconnect, etc.). The SFP is for customers
who already have a Panel for high voltage/high current equipment, and want
the Controls to be closer to the operator.
NOTE: There is no cable length limitation between the SFP and the high voltage equipment.

PCS-4000 PressCommander NEMA12 (IP64) control panel & IEC components
Model #PCS-4000 control panel includes the following components:
No. 303A Dual Solenoid Valve with Muffler
No. 306 Heavy duty pressure switch
52-227 Heavy duty brushless Resolver transducer (formerly 40-003)
No. 311 Filter, regulator, lubricator
No. UL-501 operator station
Punch Press Controls Overview
Resolver Based “PressCommander” Punch Press Control
For press speed range 1-500 Strokes Per Minute (SPM)

*Optional: 10.1” color touchscreen replaces the standard display and is available for all models listed above.

Note — IEC switchgear supplied standard (NEMA optional). Adder to replace standard IEC switchgear with NEMA switchgear.

Resolver Based “PressCommander” Punch Press Control
“High Speed” For press speed range above 500 Strokes Per Minute (SPM)

Exceeds OSHA 1910.217 & ANSI B11.1-2009, “Control Reliable Design,” with dual logic power supplies, heavy duty resolver, System diagnostics and programming in plain English/Spanish which can control up to four sets of operator stations, Major faults such as E-Stop, motion, brake monitor, and sensor faults are handled by two force-guided relays (Form B safety relays), Off–inch–single–continuous, Continuous ARM; top stop, anti-tie
down and anti-repeat, SPM Range (500 and above), Password and supervisory controlled keyed selector switch for security of data entry, Interrupted stroke provision with indicator, Inch mode monitoring, Crank angle and speed readout (SPM), Time-based brake monitor, Built-in motion detector and drift fault, 90° and 270° stop time tester/meter built-in, Built-in hour meter for maintenance, Built-in variable speed compensation, Servo-feed interface
built-in, Six optically isolated die protection inputs, Six PLS (programmable limit switch) output relays, 100 job memory, Stroke, batch, quality, and part counters, Batch counter output relay, Die protection output relay, Speed output relay and Auxiliary output relay.

Optional: Ethernet or DeviceNet and PC Link to allow offline job creation and storage.
Optional: 10.1” color touchscreen replaces the standard display shown. (Includes Production Monitoring to create OEE.)
Optional: Expander Board (52-279) – Increases the die protection to 12 stations and the programmable limit switches (PLS) to twelve.

Part Number Description (Resolver and resolver cable are included with all models).
PCS-05-OPTO High Speed PressCommander (Boards Only) Clutch/Brake System
with remote standard display
PCS-08-OPTO High Speed PressCommander (Boards Only) Clutch/Brake System with
remote status standard display, IEC switches, push buttons and legend plates
PCS-10-OPTO High Speed PressCommander mounted on panel backplate
with remote standard display
PCS-20-OPTO High Speed PressCommander mounted on panel backplate
with remote standard display, IEC switches and push buttons
PCS-2000-OPTO High Speed PressCommander NEMA12 (IP64) control panel
with IEC Components
PCS-4000-OPTO High Speed PressCommander NEMA12 (IP64)

control panel & IEC components
Model #PCS-4000-OPTO control panel includes the following components:
No. 303A Dual Solenoid Valve with Muffler
No. 306 Heavy duty pressure switch
52-227 Heavy duty brushless Resolver transducer (formerly 40-003)
No. 311 Filter, regulator, lubricator
No. UL-501 operator station
Important Ordering Information for the PCS OPTO: The Programmable relay outputs (PLS1- 6) are normally a
mechanical (dry contact) relay with 5A contacts. The PCS-OPTO replaces the PLS1-6 with Solid-State relays. The
customer has the choice of replaceable Solid-State outputs PN# 37-045 3.0A @ 24VDC only, OR PN# 37-047 0.5A @
120VAC/DC. The customer must specify which type of output at the time of order. (no difference in cost)
*Optional: 10.1” color touchscreen replaces the standard display and is available for all models listed above.
Note — IEC switchgear supplied standard (NEMA optional). Adder to replace standard IEC switchgear with NEMA
switchgear.

To see complete overview of all of the Models available, please Click Here:


PCS-05*
Click here for more information

PCS-08*

Click here for more information


PCS-10*Click here for more information

PressCommander 20
PCS-20*
Click here for more information

Presscommander 2000

PCS-2000

Click here for more information

Presscommander 2000
PCS-4000
Click here for more information


 

 

 

 

Download   Language: English   Size: 407 KB   File Type: PDF

 

 

Replacement Parts for PressCommander
Resolver Based Controls
(All Models/Styles)

REPLACEMENT PARTS LISTING

Part Number Description
11-157 Panel Mount (with Gasket)
11-167 Shield cover for Display unit
11-168 Shield cover for master/slave/power board stack
20-022 1A Slo-Blo nano SMF fuse
20-023 5A Fuse (white nano)
26-091 Display Overlay
30-009 Tonnage Controller (3 or 4 channel)
30-010 Tonnage Sensor & 35’ of cable
30-013 Tonnage Controller (1 or 2 channel)
32-002 Output Relay (black G6B-1174P)
32-006 Output Relay (black G6B-2114P)
32-101 4 pole 12 VDC (clear KACO safety relay)
35-111 Ethernet Module with software (factory installed & replaced)
35-065 EEPROM Job memory chip (100 jobs) (59 jobs with optional expander board)
35-120 Job memory chip for the PressCommander only (150 jobs) (100 jobs with optional expander board)
37-040 Solid State output relay (factory installed and replaced)
39-151 10.1” color touchscreen
39-084 RUN/PROG keyswitch, key, and cable

45-020 Resolver cable (30’) with connectors
45-027 Display data/power cable (6’ standard size)
45-029 Display data/power cable (15’ extended length for remoting Display unit)
52-227 Resolver unit (no cable) (formerly 40-003)
52-245 PCS Display board (with job memory and VFD display)
52-246 PCS Master board
52-247 PCS Slave board
52-248 PCS Power supply / Relay output board (with relays and fuses)
52-251 Ribbon Cable Assembly
52-271 Master/Slave 9 conductor Input Cable (4.5’)
52-279 Expander Board (requires DeviceNet Plug on back of Display Unit)
52-280 Expander Power supply (stacks under Expander board)

 

 

Custom Programming & Remote Field Upgrades

The entire Pressroom Electronics product mix has the capability to have our factory personnel create
special programs or functions for your unique machine application. Additionally, when your customized
program or function is completed, we simply send you an encrypted electronic file to download into
your Pressroom Electronics product via the onboard USB port provided. This simple, easy, cost efficient
procedure will enhance your machine utilization, and most importantly, it’s safe.
Consult your Pressroom Electronics distributor or our factory to turn your customized application in to
a reality. You may contact our factory direct through the contact information below.

Phone: (630) 443-9320
Email: service@pressroomelectronics.com